PLC SCADA Training
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Today’s highly increasing competitiveness over the industry demands high quality and most consistent products with a competitive price. To address this challenge number of industries considering various new product designs and integrated manufacturing techniques in parallel with the use of automated devices.
Automation takes a step further mechanization that uses a particular machinery mechanism aided human operators for performing a task. Mechanization is the manual operation of a task using powered machinery that depends on human decision making.
One of the remarkable and influential moves for getting the solutions of above mentioned challenge is the industrial automation. Industrial Automation facilitates to increase the product quality, reliability and production rate while reducing production and design cost by adopting new, innovative and integrated technologies and services.
The primary and overall objective of this course is to give a hands-on experience of PLC, SCADA, VFD, HMI, DCS, Field Instruments.
PLC : Programming, Configuration, Testing & Commissioning.
SCADA: Programming & Graphics Development.
VFD: Commissioning & Parametrization.
HMI: Graphics Development.
DCS: Programming, Configuration, Testing & Commissioning.
Introduction about industrial automation
History of industrial automation, Need of automations in industries
Example for industrial automation
Automation control circuit and power circuit
Field Instruments, Types and working of field devices
Automation using relays and field devices
Examples for relays and field devices & Logical functions done by relays and field devices
Hardware Component Families : Resistors, Capacitors, Diodes
Introduction about Programmable Logic Controller, History of PLC, Architecture of PLC
CPU, IO Modules, Power Supply and Communications, Input and Output Devices, Need of PLC for Industrial Automation
Types of PLC Models, Introduction about PLC Programming
Types of Programming Languages, Introduction about PLC Programming software
Ladder logic diagram, Structure of program, Procedure for creating ladder diagram, Logical function done by ladder program in software.
Interfacing the field component to PLC, Sink and Source type wiring, Need of push button for industrial automation
Importance of latching and unlatching concepts, Memory concept
Working with - All Major Brands of PLC
Interlocking & Trip concept
Types of interlocking, Need of interlocking
Timers, Types of timers & Example Problem for automation using timers
Need for counters & Types of counters - Example for automation using counters
Jump and subroutine & Importance of loop instruction - Examples : Automation using Jump and Subroutine. - Upload and Download Program.
Introduction, definition and history of Supervisory Control and Data Acquisition,
Typical SCADA System Architecture, Communication Requirements,
SCADA systems in operation and control of interconnected power system, Power System Automation, Petroleum Refining Process, Water Purification System, Chemical Plant
Remote Terminal Unit (RTU), RTU Configuration, RTU Hardware Modules
Project Creation in Display, Tags, Library, Run Time, Security, Working with Properties, Animation, Alarm Setup, Trend, Language Switching, Interfacing PLC to SCADA.
Industrial Project Documents
P&ID Diagrams & IO List Preparation
VFD Selection, Functions of VFD Switches & Symbols,
Operate motor using VFD Console switches.
Parameterisation, Checking Load, rated Voltage & current
Comissionining, No Load Test, Speed Modulation, ON/ OFF Command, Trip Status, PID Tuning
Interfacing PLC To VFD, Real Time Interface to PLC SCADA
Intro to HMI, Designining In HMI- Diffrent Types of Operaters, Textual & Graphical
Properties for Design, I/O Configuration, Wiring of HMI, Data Handling
Configuration & Interfacing from PLC to PC
DCS - Distributed Control System
Architecture of DCS, Hardware Configuration , I/O Modules, Communication Module, Troubleshooting
I/O Wirining, Programming, CPU IP Setting & Addressing, Node Addressing, Upload & Download Monitoring,
SCADA Interfacing, Fault Detection, Operater Interface, Designing, OPC / ODBC
Communication Protocol, Ethernet
Projects, Assignments & Test